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AI Autopilot β€” +6% throughput and $781K annual profit gain in a 25-day controlled pilot. Brasil Mineral #441 (Jul 2024).See Pilot Results
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Live schematic Β· one decision loop

See what's happening
inside the autopilot.

Your plant's data becomes a living model that imagines thousands of futures β€” every few seconds β€” and steers toward the best one.

inside the loop

READ.

sensors stream what the plant feels

Illustrative animation β€” schematic, not client data

The autopilot recommends β€” your operator approves every move.

Throughput Β· 25-day pilot+6%
412 t/h before435 t/h with autopilot
published result Β· fill animation illustrative
01Β· read

READ

Sensors stream what the plant feels β€” every second, from every machine.

telemetry Β· vibration Β· flow Β· temperature
02Β· learn

LEARN

The data is cleaned and fed into a living model that mirrors your plant.

digital twin Β· continuous calibration
03Β· imagine

IMAGINE

The model plays out thousands of possible futures in seconds.

simulation Β· scenario search
04Β· choose

CHOOSE

Only the best path survives β€” safest, smoothest, highest output.

optimization within your constraints
05Β· act

ACT

The move goes to your operator, who approves it before anything changes.

recommendation Β· human sign-off

Watch each cycle land on the plant.

LOOP Β· READSIMULATED Β· SAME ORE & NOISE Β· TIME COMPRESSED β‰ˆ60Γ—

Both lines live through the exact same ore and the same noise sample. The grey one is a good operator checking every few minutes. The gold one holds the plant with continuous micro-trims that damp that same noise, plus one setpoint move every time the loop above completes β€” watch the green pulse up there become a step down here. Time is compressed β‰ˆ60Γ—: one minute on this chart β‰ˆ one hour of a shift.

Without the loop β€” operator checks every few minutesWith the loop β€” continuous micro-trims + one setpoint move per cycle βœ“Best achievable band
Output Β· rolling average
β€” vs β€” t/h
β€”
Stability Β· wobble around target (Οƒ)
β€” vs β€” t/h
smaller wobble = calmer plant, steadier quality
Corrections landed Β· since sim start
0 approved by operator
ILLUSTRATIVE SIMULATION β€” published result: +6% (435 vs 412 t/h)

Illustrative animation β€” schematic, not client data. Figures shown (+6% Β· 435 vs 412 t/h Β· 25-day pilot Β· β‰ˆ$781K/yr) are published pilot results β€” Brasil Mineral #441.

Run it on your numbers

What would +6% mean for you?

Published pilot result Β· Brasil Mineral #441

The 25-day pilot sustained +6% throughput (435 vs 412 t/h). Put your own production and value per tonne on the same uplift β€” then let the free assessment tell you honestly what your process can support.

Extra tonnes Β· +6%+60,000 t/year
Gross valueβ‰ˆ $5.9M/year

+6% is the published result of one pilot on a gold grinding circuit β€” a reference, not a promise for your process. Reference prices are illustrative; edit to your reality. Net value depends on your costs β€” the published pilot reported β‰ˆ$781K/yr net of AISC.

See Brainiall in Action
+6%Throughput verified in pilot
$781KAnnual profit gain (case)
25Days controlled pilot

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What to Expect

01

30-Minute Live Demo

See our AI agents in action with your sector's use case

02

Custom Analysis

We review your current operations and pinpoint optimization opportunities

03

ROI Estimate

Get a preliminary estimate of potential gains for your operation

  • Designed for GDPR, LGPD & CCPA
  • SOC 2 Type II in progress Β· target Q1 2027
  • IEC 61508 safety layers untouched
  • Your data never trains our models
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